If you are starting a new biscuit product or want to expand your product lines then you must choose the right hard biscuit production line that delivers both enhanced product quality and meet the growing demands of today’s consumers. Making a brand identity in the competitive market and crafting crisp crackers, fluffy biscuits, or delectable cookies becomes possible through the right production line.
In this blog, we bring our 6 decades of experience so that you can take a closer look at the different production lines to make an impact an overall effective impact.
A Quick Questionnaire Before Selecting A Hard Biscuit Production Line
- Does the production line align with your current output needs and future growth projections?
- Can the line accommodate various biscuit types, including gluten-free options?
- How does the energy consumption of the production line compare to industry standards?
- What level of automation does the line offer, and how does it impact labor costs?
- What is the expected maintenance schedule, and what support services are provided?
- Does the production line meet local and international food safety regulations?
- What are the initial investment, operational, and maintenance costs over the equipment’s lifespan?
7 Key Things To Keep In Mind Before Selecting a Hard Biscuit Production Line
The fact that there are 58 pages listed for “Biscuit brands” on Wikipedia, with each brand catering to varied consumer preferences just for India, proves there is huge potential in this market. However, why is it that when it comes to most preferred brands there are only a few that are all-time favorites?
The unique factor that makes these brands the preferred choice for consumers lies in three factors—quality, efficiency, and state-of-the-art production lines. Britannia had the highest market share of 31 % among the biscuit companies in India, followed by Parle at 29%, and ITC at 13%. Globally the biscuits market has shown tremendous potential and was valued at $129.21 billion in 2024.
To capitalize on this opportunity, you need a quality hard biscuit production line. Below are the key things before selecting the best hard biscuit production line.
1. Understand Your Production Needs
The first step is to consider what scale of production are you aiming for. These questions might help you stream down the choices.
- Do you need a solution for small, medium, or large-scale production? Choose a production line that can meet your output demands and generate the production volume needed.
- Are you planning to offer a range of hard biscuit types or focus on a single product? If variety is important, you’ll want a production line that can easily switch between different shapes, sizes, and flavors.
- How adaptable does your production line need to be? Will you need to tweak recipes, textures, or packaging to meet the market trends? The best strategy would be to ensure that your production line can be customized to meet these demands and maintain competitiveness. Go for production lines that allow you to adjust recipes, textures, and packaging to meet market trends or consumer demands and ensure that your chosen line offers the versatility needed.
2. Quality Control and Consistency
What is it about hard biscuits that is a standout feature besides product quality? It is the texture and crunchiness! When going for a production line review check if the production line has features like accurate temperature settings in the baking process. This will ensure consistent texture and uniformity across all biscuits.
A production line should be able to automate most of your manual processes and reduce your overall load. Make investments in production lines that maintain consistency throughout the production process by reducing human error and are driven with precise measurements.
Invest in high-tech biscuit production lines that have sensors or inspection systems to detect issues like shape irregularities, over-baking, or under-baking.
3. Energy Efficiency Equals Cost-Effectiveness
In an industry like hard biscuit products, the plant cannot shut down and it is mostly a 24/7 process. With such continuous operations, energy costs are bound to be high. Hence organizations must choose a production line that prioritizes energy efficiency and can help reduce operational expenses.
Modern production lines today incorporate some of the most advanced technologies to minimize energy consumption while maintaining high output. Additionally, it is particularly important to assess the total cost of ownership (TCO), which includes installation, maintenance, and operational costs.
What’s important to remember is to not compromise even if the high-quality hard biscuit production line has a higher initial cost, because such a production line could provide long-term savings due to its efficiency and durability.
4. Speed and Throughput
The thing that often goes unlooked is the production capacity during high-demand periods. Nothing can spell disaster than a low production speed and throughput capacity during high-demand periods. Hence, look for lines that allow for rapid baking and packaging without compromising on quality. The faster the production line, the more products you can produce per day, and more the overall profitability!
5. Space and Integration
What is the use of a high-end feature-rich production line that refuses to fit into your existing workspace? Ensure that the production line integrates smoothly with your current equipment. With modern technology newer production lines with modular designs are rapidly being adopted, that allow you to expand or modify your setup as your business grows. In the end, the layout of the production line should make the workflow better, reduce bottlenecks, and ensure ease of maintenance.
6. Ease of Maintenance and Support
If there is one word that every biscuit brand wants to avoid but cannot totally eliminate it is downtime. But there are certain ways to avoid it by adopting some selection criteria. Check if the production line is easy to maintain and assures minimal downtime through user-friendly interfaces and components that are simple to clean and replace. It’s also important to consider the manufacturer’s after-sales support, such as training, troubleshooting assistance, and availability of spare parts.
7. Supplier Reputation
You cannot go wrong if you do thorough research about the suppliers and do a basic check with the clients they serve. Look for companies with a proven track record like New E ra Machines who have been in the business of delivering high-end hard biscuit production lines consistently for decades.
Setting The Stage for a Flourishing Business Through The Right Hard Biscuit Production Line
There are three things that the customer expects from biscuit brands—high product quality, speed, and uniqueness. Bakery companies can achieve this by incorporating hard biscuit production lines that meet production needs, ace on speed, quality control, energy efficiency, and maintenance.
With the right production line in place, you’ll be well-equipped to scale your operations, improve consistency, and deliver top-notch hard biscuits to your customers.
At New Era Machines, we offer state-of-the-art hard biscuit production lines designed to meet the evolving demands of the biscuit industry. Our equipment is engineered for efficiency, flexibility, and compliance with international food safety standards, ensuring your business stays ahead in a competitive market. We offer advanced hard biscuit production lines that stand for quality and efficiency.
We specialize in delivering fully automated hard biscuit production lines designed for high-speed production while maintaining product consistency that empowers organizations through customizable settings, easily adjustable processes, and a variety of hard biscuit shapes, sizes, and flavors to cater to different markets.
